针对新项目的创新及协作式同步项目管理
Heavy equipment manufacturers are developing high-performance machinery with new sensor technology and alternative materials. Along with the need to extend the product lifecycle, manufacturers face many challenges: global competition, multi-site manufacturing, compressed development cycles, total-cost-of-ownership reductions, fuel economy, and regulatory emissions standards. These challenges require an integrated set of design, simulation and manufacturing tools that are managed in a unified and integrated environment.
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The pace of digitalization is unprecedented. It's all enabled by digital threads that turn silo data into connected disciplines and processes. These threads form the neural network of a digital twin -- a virtual entity that mirrors the physical world, turning data into insight to continuously design, build and optimize throughout the product and production lifecycle.
Heavy equipment companies cannot afford to miss out on the ongoing innovation wave, which can be characterized by the massive introduction of new capabilities based on digital technologies and by electrification. They must investigate how to upgrade their products, define their future span of activities, and rethink their position in a market that is in full transformation. But to create the necessary bandwidth for such existential considerations, they must secure their daily business by timely delivery of current equipment.
By accelerating equipment design and delivery, Siemens helps OEMs successfully navigate through this complex transition period. Siemens Accelerated Equipment Design solutions offer OEMs a collaborative design environment for multi-disciplinary design to specifically address those challenges that slow down product development and equipment design. These include dealing with many equipment design variants, increased design complexity, regulatory compliance, and disconnected design workflows.
由于制造商面临着极多的挑战,重型装备行业正处于关键节点。制造商们必须遵循多种政府机构的排放和安全法规,同时实施消费者需要的互联技术。
重型装备制造商必须将真实世界仿真和物联网解决方案结合起来,打造新一代机械。西门子的预测式性能工程解决方案可将多物理场设计、仿真、测试和现场数据分析整合到统一、互联的工作流程中,从而能够以更低的成本更快生成精确的结果。
Heavy equipment manufacturing companies must manufacture a totally new generation of machines to address today’s increasing demand for digital technologies, electrification, and specialization. This adds complexity to their heavy equipment manufacturing process, such as more components from more diverse suppliers and a greater degree of customization. To stay in business, they must find a way to deliver this without affecting their margins, thereby additionally challenged by having global operations and an increased mandate to implement a sustainability strategy.
With smart heavy equipment manufacturing capabilities, Siemens helps companies win in the global marketplace by making what their customers demand in an efficient and sustainable way. Siemens Smart Heavy Equipment Manufacturing solutions offer heavy equipment manufacturing companies all the necessary capabilities to achieve zero defect manufacturing everywhere. They can achieve this by optimizing their manufacturing operations and by digitally connecting departments and locations, throughout their organization as well as with suppliers.
Synchronous technology enables Harsh International to develop breakthrough machine
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我们的 ETO 流程自动化解决方案提供了一种强大的规则编创环境和存储库,相关领域专家可以在其中捕获规则和典范做法,用于对 ETO 产品进行设计和投标、降低配置产品的制造成本。
面向工业机械和重型装备行业的可靠性和系统安全性解决方案充分运用集成的“支持设计”方法,不仅可以提高机械系统的可靠性,还能减少维护和物流占用,降低总拥有成本。
我们面向重型装备行业的验证管理解决方案结合了独特的集成式仿真和测试管理功能,以及用于制造和制造规划与执行的工厂仿真,同时保证了完整的闭环需求可追溯性。
面向重型装备行业的动力系统机械设计结合了高级仿真功能和一流创成式设计软件,可以打造先进的建模环境,用来快速评估动力系统设计的效率。
重型装备行业的软件工程充分运用集成式产品开发策略,将软件(包括嵌入式和非嵌入式)开发纳入多学科方法,实现闭环性能评估。提供 ALM 与 PLM 之间的双向集成,协助构建完整的数字化双胞胎。
我们的解决方案为与供应商(甚至是您 PLM 环境外部的供应商)进行交互提供一款安全易用的平台。通过在集中式数据库中存储和提供产品数据,提供包含供应商数据的产品结构整体视图。
面向重型装备行业的制造生命周期管理解决方案允许用户在单一制造知识源中管理所有定义了产品、流程、生产资源和工厂设施的信息。
重型装备行业的服务数据管理解决方案允许客户管理产品配置的整个生命周期,不论是从概念到各种变型,还是从设计到制造和服务。
面向重型装备行业的检修工程与支持解决方案可以让您利用现有的设计与仿真产品知识,结合现场经验和需求确定检修要求、检修计划和检修说明,这些都需要在交付产品之前进行开发、验证和记录。
面向重型装备行业的检修运营可以让您根据预先定义的检修计划和资产状态或检修需求开展工作,使运维部门能够生成检修工单、排定检修活动、分配检修任务、为运维技术人员提供信息和任务单支持,并持续跟踪和结束所有必需及已执行的检修工作。
通过全方位的 3D 座舱设计,以更高的质量和更低的成本实现更大的创新。我们推出了直观的集成式解决方案套件,其中包含广泛深入的出色功能,可帮助您的设计团队在操作员功能和安全性与舒适性和时尚性之间取得平衡。快速确定和设计高强度结构座舱外观,同时确定可确保操作员可见性的出色解决方案。按照逻辑关系确定所有控制和接口设备的位置,同时兼顾操作员人体工程学以及客户指定组件的多种配置和选择的并行需求。打造直观、灵活的座舱配置,使其具有独特的风格和品牌识别。
利用全面的 3D 产品设计,以上佳的质量和优异的成本实现杰出创新。我们直观的集成式解决方案套件包含广博而又精深、堪称同类翘楚的功能,可让您的设计团队探索多种机械或机构解决方法,进而快速设计出经济实惠的创新型功能性产品。
利用全面的 3D 设计套件快速交付创新型建筑、开采和农业机械。构建规模全新、精良成熟,且包含所有设计功能的综合模型,从而克服验证多重配置需求的挑战。
运用物联网从现场、矿井和施工地点的机械(即“物理双生体”)中收集信息。通过将这些信息与数字化创新平台所包含的工程见解(即“数字化双生体”)相结合,即可获取能够带来竞争优势的必要见解。
全球的重型装备制造商只有遵守当地、国家以及全球政府针对材料来源和遴选的法规要求,以及相关的安全性与排放要求,才能在竞争中脱颖而出。
我们推出了走在前沿、久经验证的集成式解决方案,旨在开发先进的复合零件,从而为采矿、工程和农业机械设备提供轻质美观的复合零件,以此践行我们的承诺。借助这一解决方案,您的工程和制造团队能够自信地使用复合材料进行设计和制造,并深知我们提供的基于模型的定义、仿真和制造解决方案可以帮助他们满足严格的要求,使其从容应对客户的工程挑战。
能源管理决策影响重型装备行业发展的多个因素,从燃油消耗和排放到动力系统选择和热系统性能,譬如暖通空调和冷却系统。这正是在概念阶段早期对车辆级别正确进行能源管理决策的重要意义所在。在流程后期,还可以平衡最终设计,优化驾驶员的热舒适性和燃油效率。工程师可以借助 1D 和 CFD 解决方案,提供可扩展的仿真工具,从一开始就做出正确的能源管理选择。
对于重型装备制造商来说,新规范的目的在于解决机械设计中大规模的、不断提高的复杂程度,同时改善工程流程。西门子仿真和测试解决方案可以提高工程精度和开发效率,协助创建全面的数字化双胞胎,满足当今最复杂的重型装备产品质量标准。
改进重型装备可操作性和生产力,并帮助您的客户降低运营成本。我们的解决方案整合了系统仿真工具、包括 CFD 在内的 3D 分析软件以及测试解决方案和服务,可以在开发周期的各个阶段为您提供帮助,从选择设计到优化组件和微调控制策略,再到测试最终产品原型一应俱全。
对于重型装备制造商来说,新规范的目的在于解决机械设计中大规模的、不断提高的复杂程度,同时改善工程流程。西门子仿真和测试解决方案可以提高工程精度和开发效率,协助创建全面的数字化双胞胎,满足当今最复杂的重型装备产品质量标准。
我们的协同制造解决方案可帮助您统一全球的设计、工程与制造团队,让其能够以相同的要求、模式和制造流程计划完成工作,同时能够灵活地满足当地的要求。在这种协同环境中,出色的制造规划仿真与优化、经优化的设计与制造流程,以及与产品开发相关联的制造智能都会让您受益。
提供能够承受更高负载的重型装备,同时减少停机时间,帮助您的客户提高生产效率。我们的仿真和测试解决方案提供完整高效的耐久性工程流程,从高质量、自动化的载荷数据采集和目标设定,到整个产品层面的负载预测,以及组件的应力和寿命行为评估一应俱全。
优化噪音和振动性能,提高操作员、乘客和旁观者的舒适度与安全性,同时满足市场强制性法规要求。Siemens Digital Industries Software 提供一整套先进的 NVH 和声学仿真和测试解决方案,可以帮助工程师计算载荷传递、优化驾驶和舱内噪声舒适性并根据 ISO 认证验证最终原型。
利用面向重型装备行业的数字模型和虚拟/增强现实功能,用户能够以沉浸式方式体验产品的数字化双胞胎并以适当比例查看和分析 3D 模型,从而进行外形、适合性和功能研究,并开展设计评审。
面向重型装备行业的机组维护和分析解决方案建立在我们的远程诊断基础上,以集成式分析和完全集成式数据管理功能预测机组维护需求,并为现场服务团队提供完整的资产特定信息,能够最大限度地减少计划外停机。
我们面向重型装备行业的数字化动力系统解决方案为制造商提供了打造下一代高性能传动系统的工具。 我们将先进的仿真功能与理想的创成式设计软件和电气化相结合,在管理多领域解决方案的同时,还能提高效率。
面向重型装备行业的产品和产品组合管理提供综合全面的组合产品管理解决方案,不仅可以作为战略方向、项目信息和评估工具的单一来源,还可以让您更好地规划产品组合,以及更有效地推动项目执行。
在减排降噪需求的推动下,全球重型器械市场正在向混合、电动甚至氢动力总成过渡,这一趋势将影响供应链的所有环节。重型器械行业中这些新部署的技术对于工程过程有着深刻的影响。定义正确的电气化机器设计本身就很复杂,需要工程师们掌握并不断开拓新领域的知识技能。正确的设计应该能够允许施工、农业或采矿行业的终端用户达到或超过正常性能水平,同时确保机器符合越来越严苛的噪声与气体排放标准。
借助先进真实世界仿真和物联网解决方案抢占先机,打造新一代重型机械。借助西门子的预测式性能工程解决方案将多物理场设计、仿真、测试和现场数据分析整合到统一、互联的工作流程中,从而能够以更低的成本更快生成精确的结果。
Accelerated Equipment Design helps OEMs address challenges that slow down equipment design, such as dealing with many design variants, increased complexity, regulatory compliance, and disconnected workflows.
Heavy equipment service lifecycle management and data analytics help OEMs become solution partners rather than vendors and gain additional revenue from equipment service, leveraging their unique product knowledge to enrich the equipment service value chain.
了解 Simcenter 仿真解决方案和虚拟调试如何保证理想设备选型和高效执行工作流程
凭借预测式性能工程实现重型装备工业 4.0
重型器械行业的电气化前景
从农业到建筑、开采再到材料处理,重型装备正变得愈发成熟。这其中就包括了与制造操作环境的强化集成。为此,重型装备制造商面临着不断增长的市场需求,即提高生产运营安全性、灵活性、敏捷性和效率,同时维持尽可能高的可行质量标准。 如何更好地解决这些难题并将其转换为竞争优势?我们已经在有关如今重型装备行业...
From agriculture to construction, mining, and material handling, heavy equipment is undergoing a shift in sophistication. This includes enhanced integration with the manufacturing operating environment.
Changing design requirements, from more powerful powertrains to complex load cases and operating conditions, challenge single-discipline simulation and analysis tools. Software-driven product features, functions, and operating systems are becoming more complex, requiring integration with IoT sensors and increased emphasis on software validation and revision management. The integration extends to the manufacturing floor and supply chain, driving the need for increased, closed-loop quality with a focus on operating costs and waste reduction.
Sophistication and interoperability among design, simulation, manufacturing, and service operations, without compromising speed or data integrity, are critical to industry success. Advanced design solutions expand part conceptualization beyond conventional 3D approaches. This allows designers to take advantage of generative design and additive manufacturing methods to create innovative and material-efficient components. Improved analysis capabilities provide electro, hydraulic and mechanical simulation that seamlessly extends to 3D load cases.
A single-source data management system is essential to managing the different forms and data created, while keeping a focus on engineering, manufacturing, and product life BOM. Our solutions for the heavy equipment industry help you excel in challenging and dynamic environments and deliver innovative products while decreasing the total cost of ownership.