Инновации и синхронизированное управление совместной работой над проектами
Сегодня тяжелое машиностроение и промышленное оборудование сложнее, чем когда-либо. Возрастающая конкуренция требует от компаний внедрения инноваций и управления сложностью. Siemens PLM Software поможет вам наладить эффективный процесс для создания высокотехнологичных изделий.
Производители сложного промышленного оборудования должны обеспечивать кастомизированную разработку, соблюдать нормативные требования и учитывать глобализацию.
Обзор
Изготовителям тяжелой техники для строительной, горнодобывающей и сельскохозяйственной отрасли нужен высочайший уровень производительности
Обзор
Компании, занятые проектированием и производством инструментов, должны удовлетворять ключевую потребность клиентов: «быстрее, лучше, дешевле»
Обзор
Аддитивное производство позволяет производителям тяжелого оборудования выйти за рамки традиционного проектирования и производства и изменить конструкцию детали, а также производственные процессы и материалы, которые традиционно используются, чтобы добиться оптимальной производительности и снизить затраты. Наши решения для аддитивного проектирования и производства включают интегрированные приложения, которые позволяют по-новому представить изделия, модернизировать производство и переосмыслить бизнес-модели.
Оптимизированное цифровое решение избавляет от необходимости преобразовывать и дорабатывать детали, перенося их из приложения в приложение. В результате повышается производительность изделия, упрощаются сборки и сложнейшие детали можно производить с минимальной настройкой и оснасткой.
Heavy equipment manufacturers are under constant pressure to deliver machines that provide ever increasing peak power, productivity, precision and ability to withstand harsh conditions. These attributes though must be met while design and manufacturing within multiple constraints including meeting global and local energy consumption targets, regulations and safety standards for human and machines
Designing a machine that combines all these requirements is a true challenge. Yet with today’s technological advancements, engineers have a large range of options at hand. They can experiment with new architectures for powertrain and drives, including electrification, as well as large numbers of mechatronic systems and controls, and explore revolutionary innovations in the field of digitization, such as smart behavior and autonomous operation.
The additional complexity though, is no longer manageable in classic verification-centric development processes. Instead, predictive methods, that effectively achieve ultra-realistic, multi-physics models and data by digitally integrating technologies, are necessary. Siemens uniquely integrates testing with scalable simulation technologies, allowing engineers to create the most comprehensive Digital Twin, to optimally balance the performance requirements of today’s complex heavy equipment products.
Внедрение инноваций в планирование, разработку и производство может быть сложной задачей. С помощью решения для проектирования оборудования Advanced Machine Engineering, разработанного Siemens Digital Industries Software, ваша компания сможет быстрее провести цифровую трансформацию и повысить производительность. Решение Advanced Machine Engineering позволяет с уверенностью разрабатывать сложное оборудование, сокращая сроки перехода к серийному производству с помощью виртуального проектирования и ввода в эксплуатацию. В результате валидация выполняется на ранних стадиях проекта, сокращаются сроки ввода в эксплуатацию и повышается производительность.
Our collaborative manufacturing solution helps you unify global design, engineering and manufacturing teams so they are able to work on the same requirements, models and manufacturing process plans, while having the flexibility to meet local requirements. In this collaborative environment, you benefit from better simulation and optimization of manufacturing planning, optimized design and manufacturing processes, and manufacturing intelligence connected with product development.
Благодаря внедрению Teamcenter компания Karnataka Engineering добилась конкурентных преимуществ при подготовке коммерческих предложений
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A lifecycle approach to process and data management is critical to meet these challenges regardless of how your business contributes value to the industry. Our solution improves how manufacturers manage change, execute work processes, drive quality, and connect to external suppliers and customers. Our lifecycle management approach to centralizing technical information, keeping it up to date, and accessible means knowledge workers can be more efficient and achieve higher levels of performance.
Интернет вещей и аналитика жизненного цикла для производства промышленного оборудования может собирать воедино разнообразные источники данных и неполную информацию, помогая заказчикам внедрять инновации и повышать производительность проектирования. Расширенная аналитика необходима на каждом этапе жизненного цикла оборудования — от разработки и проектирования до производства и эксплуатации.
Добавьте сюда краткое описание — не больше 75 слов. Эта версия краткого описания появится, когда решение будет использоваться в промо-формате.
Управление стоимостью изделий для производителей пресс-форм, штампов и инструментов обеспечивает таким производителям доступ к обширной коллекции мастер-данных. Можно использовать предварительно сконфигурированные данные из базы мастер-данных — спецификации, данные о методах обработки и почасовых тарифах. Результат: подробнейший расчет стоимости инструмента, который даст необходимую гибкость при создании разбивки стоимости.
Modular Machine Engineering Process Management solution for the Industrial Machinery industry supports Engineer to Order, Configure to Order, and Assembly to Order processes to help establishes common processes configuring and managing a family of products while defining functional modules (subsystems) that can be easily modified to meet a customer’s specific requirements and related changes.
Engineer to Order Process Automation solution for the Industrial Machinery industry provides a powerful rule authoring environment and repository that allows domain experts to capture the rules and best practices used to engineer and bid engineer to order (ETO) products which helps reduce the manufacturing cost of configured products.
Reliability and System Safety for the Industrial Machinery and Heavy Equipment Industry leverages an integrated “Design for Support” approach which increases the machinery system reliability while decreasing the maintenance and logistics footprint, reducing the total cost of ownership.
Our Verification Management Solution for the Heavy Equipment Industry combines unique capabilities for integrated simulation and test management with plant simulation for manufacturing and manufacturing planning and execution, all while insuring complete closed loop requirements traceability.
Powertrain Mechanical Design for the Heavy Equipment Industry combines advanced simulation capabilities and best-in-class generative design software to create a state-of-the-art modeling environment to quickly assess the efficiency of powertrain designs.
Robotic Design and Commissioning for the Industrial Machinery Industry helps you develop complete robot programs that contain robot specific logic to help you perform “What-if” scenarios to check system behavior and provide complete validation of cell behavior virtually.
Software Engineering solution for the Industrial Machinery Industry allows you to transform otherwise disconnected tools and processes into an integrated design solution that enables you to builds the complete digital twin by combining software functionality with mechanical and electrical capabilities and builds the complete digital twin and align the product through development and change impact analysis.
Engineering tomorrow’s advanced production machines requires a new engineering approach. Mechanical, electrical, electronics, and software system performance all must come together and exceed your customers’ expectations. Simcenter can help you engineer, simulate and virtually commission advanced machines from concept to validation to in-service deployment.
Gain better insight into HVAC systems for performance and efficiency, noise and vibration, and cooling than you can achieve with physical testing alone.
Gain better insight into rotating equipment like pumps, compressors, motors and more for performance and efficiency, noise and vibration, and cooling than you can achieve with physical testing alone.
Решения для аддитивного проектирования и производства в тяжелой промышленности включают интегрированные приложения, которые позволяют по-новому представить изделия, модернизировать производство и переосмыслить бизнес-модели.
Our solution offers an easy-to-use, secure platform for interacting with suppliers, even those outside of your PLM environment. A holistic view of product structure, including supplier data, is available by storing and providing product data in a centralized database.
Решение для совместной работы в цепи поставок для производителей пресс-форм и штампов — это простая, защищенная и удобная в использовании платформа для работы с поставщиками, даже если они не являются пользователем системы PLM компании-производителя. Она позволяет легко инициировать обмен данными, связанными с рабочими процессами и процессами изменений определенных поставщиков.
Manufacturing Process Planning and Simulation for the Industrial Machinery and Heavy Equipment industry is designed to enable manufacturing enterprises to manage their highly complex, configured-to-order product variations and produce them as required to meet regional and local regulations, as well as specific customer requirements.
Our Manufacturing Data Management solution for the Industrial Machinery Industry allows you to manage all of the information defining your products, processes, production resources and plant facilities in a single source of manufacturing knowledge.
The Manufacturing Lifecycle Management Solution for the Heavy Equipment Industry allows you to Manage all of the information defining your products, processes, production resources and plant facilities in a single source of manufacturing knowledge.
Tooling and Fixtures Part Manufacturing solution for the Industrial Machinery and Heavy Equipment Industries offer a comprehensive set of fully integrated tools for part manufacturing from CAD/CAM, robotics, CNC machining, and CMM inspection through 3D printing.
Our Factory Layout, Line Design and Optimization solution for the Industrial Machinery and Heavy Equipment Industries allows you to design, layout, and configure your factory environment, as well as optimize factory operations using digital 3D factory models and advanced software tools.
Machine manufacturers are looking for increased speed to market to help gain a competitive advantage in today’s highly competitive global manufacturing environment. Our Automation Engineering and Commissioning solution allows manufacturers to significantly shorten the commissioning time of machine tools and identify faults at the earliest possible time by connecting the digital twin or the virtual machine model with the real control system to enable validation of the overall system by testing machine designs under real-world conditions.
Production Planning and Scheduling Solution for the Industrial Machinery and Heavy Equipment Industry provides a suite of tools that helps planners, from owner-operators to equipment OEM’s to work together to optimize production processes within the digital enterprise to increase efficiency, flexibility and time-to market.
Our Quality Management solution provides manufacturers with the ability to improve quality and reduce costs along the entire product lifecycle by providing a closed-loop quality environment that will optimize operational efficiency and help to drive out waste and scrap, allowing you to build a best-in-class manufacturing operation.
Manufacturing Execution Management is a sophisticated, highly scalable Manufacturing Execution System (MES) that delivers the ability to combine global production efficiency with quality and visibility, as well as production optimization, ultimately resulting in higher manufacturing responsiveness.
Our MES for Job Shop solution for the Mold, Tool and Die industry provides the ability to collect, aggregate, analyze, and display raw data to generate timely, actionable, in-context information by Integrating, contextualizing, and checking the accuracy of the data from the shop floor.
In-service Data Management solution for the Industrial machinery Industry addresses the need for providing capabilities to manage physical product and related information and processes, specifically, test data management, as-built, and as-maintained (serviced) and perform functions related to servicing those physical products.
In-service Data Management solution for the heavy equipment industry allows customers to manage the entire lifecycle of product configuration from concept to variants, from designed to manufacture and service.
Service Engineering and Support for the Industrial Machinery Industry lets you utilize existing product knowledge from design and simulation to determine service requirements, service plans, and service instructions, that need to be developed, validated and documented prior to the delivery of your product.
Service Operations for the Industrial Machinery Industry lets you coordinate maintenance activities from previously defined service plans and asset status or from service demands which enable service organizations to generate service work orders, schedule service events, assign service tasks, support service technicians with information and task orders, and track to closure all service work required and performed.
The amount of complexity inside Industrial Machinery and Heavy Equipment is growing at a pace never seen before thanks to Industry 4.0, customization and globalization. Bringing your document development and management processes into your PLM environment enables you to address this complexity with a more efficient and accurate development process that avoids the duplication errors and out-of-date information caused by manual, paper based tasks. This solution also enables you to generate more rich 2D and 3D content, making it easier to give end users information in the media they choose.
Our Part Manufacturing and Quality solution offers a comprehensive set of fully integrated tools for part manufacturing, including CAD/CAM, robotics, CNC machining, CMM inspection and 3D printing.
Machine and equipment costs are under constant pressure and increasingly stringent governmental regulations. Customized user specifications around the globe affect delivery, costing and quality control processes in the industrial machinery and heavy equipment industry. Our solutions help deliver a competitive advantage through an effective, sophisticated product cost solution that integrates a world class PLM program with precise cost management tools.
Внедрение инноваций в планирование, разработку и производство может быть сложной задачей. С помощью решения для проектирования оборудования Advanced Machine Engineering, разработанного Siemens Digital Industries Software, ваша компания сможет быстрее провести цифровую трансформацию и повысить производительность. Решение Advanced Machine Engineering позволяет с уверенностью разрабатывать сложное оборудование, сокращая сроки перехода к серийному производству с помощью виртуального проектирования и ввода в эксплуатацию. В результате валидация выполняется на ранних стадиях проекта, сокращаются сроки ввода в эксплуатацию и повышается производительность.
Your customers need machines that will last and minimize downtown. That means you need to engineer your machines to withstand multiple types of loads over millions of cycles to deliver the longevity your customers expect. Our simulation and testing solutions provide a complete and effective durability engineering process, from high-quality, automated load data acquisition and target setting, to load prediction on full product level, to stress and lifetime behavior assessment of components!
Siemens Digital Industries Software offers a comprehensive set of advanced vibration and acoustic simulation and testing solutions that can help you earlier predict the dynamic and acoustic performance of your machine, as well as determine the source and transfer path of noise in machines that are already in the field.
Engineer the thermal performance of your machines from the earliest stages of development. Siemens Digital Industries Software has thermal and energy solutions that can help you at every step of the development process, from 1D systems modeling to 3D coupled thermal-fluid simulation of cooling systems to simulation of how temperature will affect machine components.
Efficiency, flow rate, heat exchange, and controls are all critical performance criteria of HVAC systems like heat pumps, air conditioners and furnaces. Siemens Digital Industries Software simulation and testing solutions give you the tools you need to determine if your HVAC system meets requirements for these criteria and more before you ever need to build a prototype.
Customers want HVAC systems to be as quiet as possible. Reduce noise and vibration with a comprehensive set of advanced vibration and acoustic simulation and testing solutions that can help you earlier predict the dynamic and acoustic performance of your furnace, air conditioner or heat pump, as well as determine the source and transfer path of noise in systems that are already installed in buildings.
Rattle, whine, torsional vibration, rotor dynamics, and other noise and vibration issues are common in rotating machinery. Reduce noise and vibration with a comprehensive set of advanced vibration and acoustic simulation and testing solutions that can help you earlier predict the dynamic and acoustic performance of your machine, as well as determine the source and transfer path of noise in machines that are already in the field.
Engineer the thermal performance of rotating machines from the earliest stages of development. Siemens Digital Industries Software has thermal and energy solutions that can help you at every step of the development process, from 1D systems modeling to 3D coupled thermal-fluid simulation of cooling systems to simulation of how temperature will affect machine components.
Digital Markup, Augmented and Virtual Reality for the Industrial Machinery Industry is a lifecycle visualization and mockup technology allows design teams to immersing themselves in the virtual world of the product’s digital twin to create high-level digital prototypes comprised of thousands of parts and components.
Service Lifecycle and Analytics solution allows Industrial Machinery manufactures to utilize a modular machine design approach resulting in a product development process which produces decentralized and autonomous machines that are able to communicate with one another. Service Engineers can then leverage IoT to collect information from the machinery in the field, the physical twin and combine this with engineering insight contained in the PLM system, the digital twin, to provide Machine manufacturers a competitive advantage.
Closed-Loop Quality merges a collaborative PLM platform with Siemens Quality Management system, where quality documentation, data, analytics, and process can participate in the digital thread along with the product definition, manufacturing process information and other digital elements that make up the digital thread to support quality management throughout the manufacturing process.
Production & Plant Optimization solution helps you unify global manufacturing teams, to work on the same machine requirements, models and manufacturing process plans while having the flexibility to meet local specs. In this collaborative environment, manufacturers who are either working to support an OEM or to deliver and install machines to end customers, benefit from better simulation and optimization of manufacturing planning, optimized design, and manufacturing processes, and manufacturing intelligence connected with product development.
Service Lifecycle and Analytics allows Industrial Machinery manufactures to utilize a modular machine design approach resulting in a product development process which produces decentralized and autonomous machines that are able to communicate with one another.
Our Next Generation Mold, Tool & Die Design solution leverages synchronous technology to efficiently work and modify Multi-CAD data and early validation of mold designs to create a competitive advantage by reducing part turnaround time and increasing quality in the final design.
Решение по управлению стоимостью для сферы производства пресс-форм, оснастки и штампов дает производителям оснастки возможность точно рассчитывать стоимость и значительно сокращать сроки подготовки коммерческих предложений. Решение позволяет производить параметрический расчет стоимости различных технологий. Вы можете воспользоваться интегрированной базой знаний, включающей справочные данные, а также интегрированным калькулятором для расчета длительности процесса, который обеспечивает соответствие любых вычислений внутри компании согласованному отраслевому стандарту.
Develop smarter machines that understand requirements and deliver intelligent solutions while radically reducing manufacturing waste and energy consumption.
Develop reliable smart HVAC systems and components in a shorter time and with minimum prototype testing.
Implement a customized smart home automation system taking into consideration the performance and source of the energy.
Balance space, efficiency, performance, and durability of HVAC systems through intelligent design.
Machinery manufacturing is becoming far more complex as increased integration with software and electrical systems of machines are combined with their manufacturing environment. Our intelligent Performance Engineering solution can help automate the processes of sharing information between design teams, analysts, production test teams and service engineers. This allows teams to evaluate the capabilities and limitations of product variations in the most efficient way.
Экономия топлива и управление энергопотреблением являются важными вопросами в тяжелой промышленности.
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Проблемы современного промышленного машиностроения связаны с возросшим уровнем производства на заказ и сложными программными средствами управления. Все это усложняет задачу поставки в срок готового оборудования в требуемом объеме и в рамках бюджета. Программные и автоматизированные изделия все больше усложняются, требуя интеграции с элементами инфраструктуры интернета вещей и более тщательной проверки систем и ПО. Эти требования влияют на операции проектирования, в которые приходится вводить контроль версий механических, электрических и программных систем, чтобы клиенту проще было с ними разобраться и чтобы получить дополнительные преимущества от повторного использования данных разработки.
Экспериментальные проекты с привлечением незнакомых технологий нарушают стандартный подход к разработке оборудования и угрожают рентабельности. Интеграция охватывает производственные участки и цепочки поставок, вызывая потребность в инструментах контроля качества с обратной связью, которые позволили ли бы снизить производственные затраты и объемы отходов. В связи с этим необходимы продуманные средства проектирования, моделирования, изготовления и обслуживания, способные взаимодействовать между собой, не влияя на скорость процессов или целостность данных.
Разработчики оборудования при проектировании постоянно сталкиваются со всевозможными проблемами, требующими инновационных решений, которые позволяют применять более изощренные методы разработки концепций деталей, чем традиционный 3D-подход. Если добавить к проблемам проектирования сжатые сроки исполнения проектов и вывода продукции на рынок, то становится ясно, что на деле нужно не столько улучшать процесс изготовления, сколько повышать эффективность и проводить более тщательные проверки.
Централизованная система управления данными — важнейший компонент контроля данных, который также позволяет сосредоточиться на проектировании, изготовлении и спецификации жизненного цикла продукта. Компания Siemens PLM Software предоставляет инструменты, необходимые для создания инновационных и рентабельных систем оборудования.