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Production Planning & Scheduling

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Możliwości rozwiązania

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Make-to-Stock Planning

Generate accurate and achievable master production schedules (MPS) considering rough cut capacity, pack forward figures, target days of stock cover, manufacturing preferences, minimum and maximum re-order quantities, re-order multiples and product shelf life. Production capacity can be specified as a quantity, duration or weight. By using the Preactor calendar system capacity, production capacity can be varied over time. The capacity available then limits the production volume created in each period.

Advanced Constraint Modeling (Professional)

Model advanced resource constraints, such as rules about concurrent rule usage, and advanced inter-operation constraints including limits on the time between operations and how much operation times can be extended.

Advanced Material Handling

Implement custom rules about how materials are consumed to ensure that sub-assemblies and raw materials are consumed according to business rules.  When allocating materials, the system filters and ranks data to allow quality-related or customer-specific material usage constraints to be accounted for.

Advanced Schedule Optimization (Professional)

Define additional schedule optimization rules to deal with problems such as minimizing changeover times, preferred sequencing and campaigning.  Composite rules can be built with the SIMATIC IT Preactor workflow tool.

Assembly Process Visualization (Professional)

Visualize the assembly process from raw materials through to finished goods and sales orders in the Material Explorer. This shows a graphical view of the material dependencies as well as plots of stock levels over time. See where shortages will occur and choose to keep them as a constraint, or ignore them.

BOM Level Planning

The planning Bill of Materials (BOM) can be exploded, and then the production plan for lower level items is calculated in the same way. Based on the MOM explosion and the production plan, proposed material purchase requirements can be exported to an ERP system or Excel for action.

Development Environment (Ultimate)

Gives access to the full flexibility possible. Database schema and constraint model can be altered as required, including adding tables and fields. Create custom scheduling rules to solve specific scheduling problems and custom data manipulation tools for use with the workflow engine.

Interactive Schedule Viewing (Ultimate Viewer)

Allows interaction with the schedule, but changes cannot be saved.  Viewers can be used in the sales office to track the progress of orders and carry out order inquiries against a read-only copy of the published schedule. Management can use them to compare actual times with scheduled completion times to assess performance of the production process. Viewers can be used on a shop floor PC to provide the cell supervisor or machine operator with up-to-the-minute work-to-lists generated by the scheduling system.

Interactive Schedule Visualization

Once an initial Master Production Schedule (MPS) has been created, data can be displayed as stock profile graphs and capacity usage graphs. The MPS can be changed by simply clicking and dragging a point on the stock or capacity graphs, and the production of a particular item can be moved from one planning period to another. Any changes made will be reflected in all the linked plot and grid windows.

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