복합재 제조 프로세스는 복잡하고 특화되어 있습니다. 기업이 복합재 제품 비용을 절감하면서 품질과 생산량을 높이기 위해서는 일관되고 반복 가능한 제조 프로세스를 구축하는 것만이 유일한 방법입니다. 이를 위해 제조 엔지니어는 엔지니어링 제품 정의를 정확하고 효율적으로 이용할 수 있는 방법을 필요로 합니다. 따라서 설계, 해석 및 제조 정의와 생산에 사용되는 시스템 간의 자동화된 연결이 필요합니다. Fibersim은 상용 3D CAD 시스템들과 완벽하게 통합된 인텔리전트한 설계-제조 복합재 제품 개발 솔루션을 제공함으로써 이러한 문제를 구체적으로 해결합니다. 덕분에 성능, 비용, 품질 및 생산량이 최적화된 제품을 얻을 수 있습니다.
Manufacturing Composites
Addressing the unique needs of collaborative composite product development
Manufacturing Composites
복합재 제조 프로세스는 복잡하고 특화되어 있습니다. 기업이 복합재 제품 비용을 절감하면서 품질과 생산량을 높이기 위해서는 일관되고 반복 가능한 제조 프로세스를 구축하는 것만이 유일한 방법입니다. 이를 위해 제조 엔지니어는 엔지니어링 제품 정의를 정확하고 효율적으로 이용할 수 있는 방법을 필요로 합니다. 따라서 설계, 해석 및 제조 정의와 생산에 사용되는 시스템 간의 자동화된 연결이 필요합니다. Fibersim은 상용 3D CAD 시스템들과 완벽하게 통합된 인텔리전트한 설계-제조 복합재 제품 개발 솔루션을 제공함으로써 이러한 문제를 구체적으로 해결합니다. 덕분에 성능, 비용, 품질 및 생산량이 최적화된 제품을 얻을 수 있습니다.
Read more about the powerful features for manufacturing composites below.
Composite Manufacturing Integration
Manufacturing a composite part requires data in many different forms with varying requirements – from points in 3D space for laser projection, to clean 2D curves on specific DXF or IGES layers for flat pattern nesting, to 3D ply boundaries in machine coordinates for automated deposition. As the master of the complete digital composite definition, Fibersim can generate all of these outputs at the click of a button directly from the digital twin of the composite part. Additionally, all of these derivative datasets can be archived with revision control against the engineering master in Teamcenter, ensuring an efficient, error-free, design-to-manufacture workflow for composite parts.
Fiber Placement Design and Manufacturing
With the Fiber Placement Interface module in the Fibersim portfolio, engineers can automatically generate fiber placement data files within their CAD software systems directly from the 3D model of a composite part. These files accurately represent part layup surfaces, ply definitions, ply orientation information, and the unique fiber placement entities to significantly increase engineering productivity, eliminate errors, and make it easy to accommodate changes and optimize designs. This module enables engineers to import path planning post-processing data, including course centerlines and boundary information, allowing users to validate that a manufactured part meets design requirements through review of the imported post-processing manufacturability data, (including fiber angle deviation, radius of curvature, roller height, and collision avoidance angle).
Flat Pattern Export
Flat pattern template generation for composites is a time consuming and error prone process left in large part up to trial and error. The Fibersim Flat Pattern Export module eliminates the bulk of work associated with this task through the reuse of engineered composite definition to automatically generate 2D flat pattern data files. These automatically generated files can then be efficiently imported into any common commercial nesting or automated cutting system. Existing attributes from the ply definition are included such as part name, ply name, material orientation and sequence, and markers used to assist in layup.
Laser Projection Automation
The Fibersim Laser Projection module automates the generation of data required for laser projection systems to significantly increase manufacturing productivity, reduce errors, and make it easy to update and maintain laser projection data. These data files automatically include ply names, boundaries, origins, orientations, material properties, and names. This data can then be used for layup and ply verification to identify issues at the earliest point in the manufacturing process.
Path Planning for Automated Tape Laying
With the Tape Laying Interface module, engineers can automatically generate tape laying data files within their CAD system directly from the 3D model of a composite part. This eliminates errors, significantly increases engineering productivity and makes it easy to accommodate changes and optimize designs.
