Smart Manufacturing for Heavy Equipment

Collaborating in heavy equipment manufacturing

Heavy equipment manufacturing companies must manufacture a totally new generation of machines to address today’s increasing demand for digital technologies, electrification, and specialization. This adds complexity to their heavy equipment manufacturing process, such as more components from more diverse suppliers and a greater degree of customization. To stay in business, they must find a way to deliver this without affecting their margins, thereby additionally challenged by having global operations and an increased mandate to implement a sustainability strategy.

With smart heavy equipment manufacturing capabilities, Siemens helps companies win in the global marketplace by making what their customers demand in an efficient and sustainable way. Siemens Smart Heavy Equipment Manufacturing solutions offer heavy equipment manufacturing companies all the necessary capabilities to achieve zero defect manufacturing everywhere. They can achieve this by optimizing their manufacturing operations and by digitally connecting departments and locations, throughout their organization as well as with suppliers.

Heavy equipment manufacturing companies must manufacture a totally new generation of machines to address today’s increasing demand for digital technologies, electrification, and specialization. This adds complexity to their heavy equipment manufacturing process, such as more components from more diverse suppliers and a greater degree of customization. To stay in business, they must find a way to deliver this without affecting their margins, thereby additionally challenged by having global operations and an increased mandate to implement a sustainability strategy.

With smart heavy equipment manufacturing capabilities, Siemens helps companies win in the global marketplace by making what their customers demand in an efficient and sustainable way. Siemens Smart Heavy Equipment Manufacturing solutions offer heavy equipment manufacturing companies all the necessary capabilities to achieve zero defect manufacturing everywhere. They can achieve this by optimizing their manufacturing operations and by digitally connecting departments and locations, throughout their organization as well as with suppliers.

heavy equipment manufacturing workplace

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Improve communication and collaboration across your organization and beyond

With limited production volumes of complex customized equipment, margins are tight. Therefor proper planning and optimized manufacturing operations are essential. Heavy equipment manufacturing organizations can unlock massive synergies by collaborating with design and engineering. But data exchange between organizations mostly happens manually, which is tedious and error prone. Besides, also within manufacturing, teams often use disconnected tools and processes. This slows everyone down, introduces mistakes, and leads to waste of energy and resources, putting sustainability, quality, and margins at risk. Such challenges become even more complex when working with global operations and as digitalization and electrification add more and more diverse suppliers to the equation. To keep up, heavy equipment manufacturers must improve their capabilities for communication and collaboration across their organization and beyond.

Secure your margins with collaborative heavy equipment manufacturing

Successful communication starts by speaking the same digital language. And to collaborate well, all heavy equipment manufacturing stakeholders must have access to a common source of up-to-date information. To achieve this, heavy equipment manufacturing companies must break down existing barriers, such as the use of different systems, software, data types, and more, on various levels. For example, if they want to leverage design and engineering data to improve heavy equipment manufacturing planning and operations, they must integrate those areas. If they want to achieve better efficiency, flexibility, productivity, and quality through smooth collaboration between the various teams within manufacturing, then those must have their tools in a common environment. And if they want to improve their interaction with suppliers, they must digitally align their PLM and ERP systems.

Deploy smart heavy equipment manufacturing solutions

With Smart Heavy Equipment Manufacturing, we offer OEMs a comprehensive solution set including all the necessary Siemens capabilities to connect manufacturing with other lifecycle phases, to optimize operations, to share data between the various teams within manufacturing, and to improve their interactions across their organization and with suppliers. With those solutions, they will be able to optimize their planning and operations using design and engineering data, to gain control over the complexity of their manufacturing process, and to achieve premium productivity, sustainability, and consistent quality through closed-loop manufacturing. Ultimately, the manufacturing intelligence they are building up in this way, can be the starting point for generating smart capabilities. Those can, for example, autonomously generate and contextualize data, and convert them into actionable information using artificial intelligence.

Achieve zero defect manufacturing everywhere with Siemens

This digital transformation of the heavy equipment manufacturing process that is enabled by Smart Heavy Equipment Manufacturing can be deployed at a pace and on a scale that is desirable or manageable for each individual heavy equipment manufacturing company. Any degree of engagement will present immediate advantages. First, connecting manufacturing to design and engineering will let them anticipate and act upon issues or challenges before they arise and will allow them to configure workspaces for optimal productivity, sustainability, quality, and flexibility. Besides, through better communication and collaboration within the manufacturing organization, they can continuously improve their process and master complex configure-to-order manufacturing. Finally, by extending their digital connection across departments and locations, throughout their organization as well as with suppliers, they will achieve zero defect manufacturing everywhere.

heavy equipment manufacturing workplace
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Masaba Canada

Masaba Canada, Opcenter APS를 통해 OTD(정시 납품) 15% 향상

채굴 장비 제조의 운영 효율성 향상

Masaba Canada, Opcenter APS를 통해 OTD(정시 납품) 15% 향상

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솔루션 기능

공급망 협업

당사의 솔루션은 공급업체 특히 PLM 환경 밖의 공급업체와도 상호 협력하기 위한 사용이 쉽고 안전한 플랫폼을 제공합니다. 제품 데이터를 중앙 집중식 데이터베이스에 저장하고 여기서 제공함으로써 공급업체 데이터를 포함한 제품 구조에 대한 전체적인 정보를 볼 수 있습니다.

공장 레이아웃, 라인 설계 및 최적화

우리의 산업용 기계 및 중장비 산업용 공장 레이아웃, 라인 설계 및 최적화 솔루션이 있으면 디지털 3D 공장 모델과 고급 소프트웨어 도구를 사용하여 공장 환경을 설계, 배치, 구성할 뿐만 아니라 공장 운영을 최적화할 수도 있습니다.

복합소재 엔지니어링 및 제조

고급 복합소재 부품 개발을 위해서 우수성이 입증된 Siemens의 고급 통합 솔루션을 통해 광산, 건설 및 농업용 기계에 쓰이는 복합소재 부품의 약속된 중량 감소 및 스타일 향상이라는 이점을 활용해 보십시오. Siemens의 모델 기반 정의, 시뮬레이션 및 제조 솔루션이 고객의 엔지니어링 과제에 대한 엄격한 요구 사항을 충족하는 데 도움이 된다는 인식을 바탕으로, 귀사의 엔지니어링 및 제조 팀이 자신감 있게 각종 기계를 복합소재로 설계하고 제작할 수 있도록 지원하십시오.

생산 계획 및 스케줄링

산업용 기계 및 중장비 산업을 위한 생산 계획 및 스케줄링 솔루션은 사용자-운영자부터 장비 OEM에 이르기까지 계획자가 디지털 기업 내에서 생산 프로세스를 최적화 해 효율성, 유연성을 높이고 출시 기간을 단축할 수 있는 여러 툴을 제공합니다.

적층 설계 및 제조

중장비 산업을 위한 적층 제조 및 설계는 적층 제조를 위한 통합 소프트웨어 애플리케이션을 제공해 제품을 재구상하고 제조를 재조정하며 비즈니스 모델을 재고할 수 있도록 지원합니다.

제조 실행 관리

제조 실행 관리는 정교하고 확장성이 뛰어난 시스템으로, 글로벌 생산 효율성과 품질, 가시성을 통합하고 생산 최적화를 통해 궁극적으로 제조 대응성을 높일 수 있는 역량을 제공합니다.

제조 프로세스 계획 및 시뮬레이션

산업용 기계 및 중장비 산업을 위한 제조 프로세스 계획 및 시뮬레이션은 제조사가 고도로 복잡하고 주문 사양 생산 대응 방식으로 주문되는 제품의 변형 모델을 관리하며, 지역과 현지 규정과 특정 고객의 요구 사항을 충족하기 위해 필요에 맞게 생산할 수 있도록 설계됐습니다.

제조 프로세스 및 데이터 관리

중장비 산업을 위한 제조 라이프사이클 관리 솔루션을 사용하면 제품, 프로세스, 생산 리소스, 공장 시설을 정의하는 모든 정보를 단일 출처의 제조 지식으로 관리할 수 있습니다.

중장비를 위한 협업식 제조

Siemens의 협업식 제조 솔루션은 글로벌 설계, 엔지니어링, 제조 팀을 하나로 통합해 동일한 요구사항, 모델, 제조 프로세스 계획으로 작업하면 지역별 요구사항을 충족하는 유연성을 제공합니다. 이러한 협력 환경에서 작업을 하면 제조 계획의 향상된 시뮬레이션 및 최적화, 최적화된 설계와 제조 프로세스, 제조 정보와 제품 개발의 연결로 인한 이점을 누릴 수 있습니다.