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Smart product and process design for consumer goods

A collection of smart products designed using the power of the digital twin.

Consumer goods manufacturing is a dynamic industry that requires companies to keep up with ever-changing trends. As consumers become increasingly conscientious about the products they purchase and the types of companies they buy from, consumer goods manufacturers discover that they must adapt their products faster than previously anticipated. Additionally, customers want unique product experiences and instant access to advanced, connected devices and commodities. To deliver exceptional customer experiences, consumer product manufacturers must develop new behaviorally responsive products that meet sustainability standards while improving consumers' lives.

Implementing a plan based on a digital thread validation strategy can aid manufacturers in overcoming some of their most significant challenges. Smart product design and process design enable companies to leverage simulation and concurrent production to ensure manufacturability at the required speed, quality, and cost as an integrated total product solution.

Consumer goods manufacturing is a dynamic industry that requires companies to keep up with ever-changing trends. As consumers become increasingly conscientious about the products they purchase and the types of companies they buy from, consumer goods manufacturers discover that they must adapt their products faster than previously anticipated. Additionally, customers want unique product experiences and instant access to advanced, connected devices and commodities. To deliver exceptional customer experiences, consumer product manufacturers must develop new behaviorally responsive products that meet sustainability standards while improving consumers' lives.

Implementing a plan based on a digital thread validation strategy can aid manufacturers in overcoming some of their most significant challenges. Smart product design and process design enable companies to leverage simulation and concurrent production to ensure manufacturability at the required speed, quality, and cost as an integrated total product solution.

A commercial expresso maker. A smart product designed using the power of the digital twin.

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Given the concerns confronting consumer goods manufacturers today, having access to an integrated end-to-end product development portfolio that enables digitalization is critical. Combining a multi-disciplinary approach to development and virtual validation with simulation and concurrent smart product design solutions ensures manufacturability at the desired speed, quality, and cost.

The digital twin's power enables manufacturers to develop products responsive to consumers' needs and desires, bridging the gap between concept, design, and production.

Discover the power of the digital twin

Multi-disciplinary product design includes digital twin products, and digital twin manufacturing. As a complete set of solutions, manufacturers can use it to virtually design any smart product and connect it to its manufacturing process, building an integrated environment while considering all change drivers.

Process design and validation let companies implement parallel development processes while maximizing design reuse and increasing collaboration by connecting processes and a single data source for materials, geometry, electronics, software, packaging, artwork, tests, and production data.

Manufacturing validation enables manufacturers to determine whether products can be manufactured and packaged virtually. This process allows for the elimination of physical testing and reduced production time. Additionally, manufacturers can run hundreds of iterations to optimize the design of their product and manufacturing process for quality, cost, and manufacturability.

Explore smart product and process design

By utilizing cutting-edge technologies, consumer goods manufacturers can reap the benefits of product and manufacturing simulation processes such as design automation, design optimization, and virtual validation. Having access to innovative solutions ensures that brands can effectively launch new smart products and modify current ones. These technological capabilities will allow all brands to keep up with existing trends and be abreast of emerging concepts while remaining relevant.

Click to explore more about our solutions for product design and validation and process design and validation.
A commercial expresso maker. A smart product designed using the power of the digital twin.

Možnosti řešení

Explore the key areas of this solution.

Computational fluid dynamics (CFD) simulation

Simcenter provides industry leading computational fluid dynamics (CFD) software for fast, accurate CFD simulation of almost any engineering problem that involves the flow of liquids, gases (or a combination of both), together with all of the associated physics.

Design for Additive Manufacture

Additive manufacturing is changing the way products are designed as well as how they are manufactured, by enabling optimized designs that were previously impossible or too expensive to make. Design, optimize, and build metal and plastic components using the latest additive manufacturing methods.

Environmental compliance & product sustainability

Environmental compliance and product sustainability solutions to control and trace the material makeup of your products down to the substance level. Limit hazardous substances in your products and reduce the risk of non-compliance with regulatory directives (REACH, RoHS, Conflict Minerals, etc.).

Industrial Design & Styling

Distinctive design and styling gives companies a competitive advantage. Our products deliver flexible, robust computer-aided industrial design and styling software that accelerates your product engineering by providing fast concept designs that can be directly used in modeling.

Manufacturing Process Planning

Efficiently author manufacturing process plans and effectively communicate them throughout your extended enterprise.

Přizpůsobitelné základy PLM

Přizpůsobitelná, bezpečná a snadno přístupná aplikace pro správu životního cyklu výrobku (PLM) umožňuje rychle reagovat na změny způsobené výkyvy na trhu. Spolupráce v celém podniku je díky přístupnosti PLM přes webový prohlížeč na libovolném zařízení s konstrukčními a kancelářskými aplikacemi, které lidé každodenně využívají, naprosto snadná. Můžete si vybrat z různých možností nasazení (lokální, v cloudu, SaaS) a dosáhnout tak rychlé návratnosti investic a nízkých nákladů na provoz.

Structural Analysis

Understanding how a component or product assembly reacts under stress or vibration is critical in any industry.  However, as products and materials become increasingly complex, engineers need tools that go beyond linear-statics analyses. Simcenter provides the structural analysis software you need to simulate a wide range of applications all within a single user environment.

Solutions

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Process design & validation

Consumer products are becoming increasingly complex, necessitating cross-functional collaboration during product planning, design, development, and manufacturing processes. Connectivity is essential for consumers to enjoy their home conveniences, with most of them connecting to smartphones, virtual assistants, or both. Some of these conveniences include coffee makers, refrigerators, ovens, alarm systems, exercise equipment, washers, and dryers, to mention just a few. Manufacturers must also comply with applicable government regulations, safety, and energy efficiency standards while meeting consumer expectations. Additionally, consumer products require elaborate software-enabled systems that adapt to changing consumer behaviors.

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Product design & validation

What are your company's product development goals or new initiatives? How will your company adapt to current trends and customer purchasing habits? What strategies does your company have in place to address environmental issues, and how do you expect your company's brand to achieve its long-term sustainability objectives? Consumer goods manufacturers are finding it increasingly necessary to develop new approaches to resolving existing problems and creating solutions that support their companies' overall objectives and aspirations as the market challenges endure.

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